wylk wroteIt would be interesting if you could describe your experience with electrolytic rust removal. Power (volts and amps), solution, and how you knew when to stop, for example.
Most of my information came from online, but of course there was some improvisation and learning along the way. I found the easiest and cheapest way to get iron for the sacrificial anode was to buy rebar from a local hardware store and to cut a short (4″) segment off of it. I had to scrub the lock down with a wire brush until I could expose a tiny section of bare metal on the corner with which I could conduct a current, since the rust covering the lock was producing some 5 Mega-ohms of resistance.
As for the charger, I simply got the smallest, cheapest one I could find, a 1 amp car battery charger with 6 volt/12 volt switch for around $20. The circuit breaker in the charger would shut the charger off temporarily if I used the 12 volt option for too long, so I tended to use the 6 volt option which still worked, albeit less effectively. It apparently doesn’t take too much power to get the reaction going.
As for the solution, I was never too precise and sometimes added some washing soda in the middle of the process if I felt things were going a bit slow, but tended to use 1 part washing soda to every 4 or 5 parts water (I would also boil the water beforehand to help mix the washing soda more thoroughly).
Online it said that the process of electrolysis simply ends itself after there is no more rust to convert, however I have yet to see the process fully stop (stop fizzing, anyway) on even my most thoroughly cleaned examples. I tend to stop using electrolysis on an object after I can no longer see any effects being produced.
All of this is just from experience - I am an anthropologist, not a chemist. Your best resources will probably be online, and there are many to choose from. Three weeks ago I had never even heard of electrolysis.
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