laminar-flow wroteSo can this lock be upgraded? I am an engineer and machinist so I can handle most issues regarding a modification.
This would be an interesting upgrade because the existing lock does not have a standard footprint, and because the boltwork of the door directly interacts with the lock’s wheels. One of the first issues would be to mount a standard lock which might either require drilling/tapping new holes on the inside of the door, or possibly using an adapter plate if the extra thickness wouldn’t be a problem (I vaguely remember seeing adapter plates for sale but I have no idea where; Lockmasters? Time Masters?). A “hardplate” here would add more resistance to drilling attacks. This assumes you would re-use the existing spindle hole. Note the door is probably filled with concrete or plaster, so a lock with a spindle tube would be desirable. As for the mounting holes there is a template on the last page of the S&G brochure at http://www.sargentandgreenleaf.com/pdf/630-674_8500_ins_op.pdf. You might also need to drill new holes on the front for a newer dial ring (if you don’t re-use the old one) but hopefully the new ring would cover up the old holes (dimensions are, IIRC, in the S&G catalog). Given that the safe is probably not terribly strong (see http://www.safeman.org.uk for examples of how burglars used to break into older safes), even the lower-end S&G locks (with spindle tube) would seem adequate although I’m rather fond of the 8500 series just because the mechanism is so ingenious (but you would not be able to re-use the old dial). And using an S&G lock, you might be able to re-use the existing dial and maintain the original appearance (current S&G spindles use 5/16-40 threads, vault spindles and the 8400 series use ⅜-30), also check the spline key dimensions in this case.
The next big issue would be how to adapt the existing boltwork to a new lock, probably this is a much bigger issue. Preferably if somebody tries to open the safe (without unlocking the lock) by twisting the handle, there should be no pressure on the end of the lock bolt. The boltwork of some safes/vaults use a twin “pincer” sort of mechanism that puts pressure on both sides of the bolt, but for a small safe another solution is for the boltwork to put pressure on one side, with a small welded bracket on the other side. Or just ignore idealism and do what is easiest as long as hard twisting doesn’t break something that allows easy access.
I hope that helps without being discouraging!
P.S. your existing lock is probably in the 1927 catalog, page 38, the 6750 (the model number was later recycled for a completely different S&G product, the short-lived “Scrambler” lock).
[unknown]