I contacted Elmer and Sons about having a replacement key made for my Allegheny Jail lock as BBE suggested, but the news from them wasn’t encouraging. From the pictures I emailed them (the same ones I posted here), they estimated that having a new key made from scratch would cost $300-400. This figure would definitely be a non starter with the courier (not that they appear willing to settle for any amount of damages- they denied our claim. We’re currently appealing). Perhaps I was a bit too glib about the history of the lock with Elmer and Sons- I think the figure might be a bit inflated.
But I did talk to Harvey from Elmer and Sons over the phone, and he said the figure of course would be less if a blank key or similiar key could be acquired. He even said it’s possible the lock levers could be ground to match a similiar key. My preference, however would be to not modify the lock itself in any way. I would prefer to grind the key to match the lock.
The good news is the seller has talked to some of his former coworkers at the jail, and believes he have come up with a key that is not only similiar to the lost key- but may actually open the lock. There are just a catch- the key is broken in two. According to the seller this was a regular occurance at the jail, and they were constantly mending them back together by joining them with another piece of metal through the key’s hollow center. Below is a picture of the original key (the small picture), and two pictures of the broken key.
As you can see the key is in pretty good shape except for being broken in half. As you can also see the keys are quite similiar- possibly even a match. Maybe it’s just the distortion in the the photograph, however it appears to me there is a larger “bite” in the original key than in the broken key- so I think they might be slightly different. But they seem close enough where with some modification of the key or (grunt!) the lock levers, this key can be made to work.
My question is where would you recommend I get the key mended and is there another locksmith in the Chicago area (or close to Chicago) that you would recommend to match this key to the lock? My faith in Elmer and Sons is a bit shaken by their high initial estimate.
Also how simple (or complex) do you think matching this key to the lock will be from the pictures?


